Rolls-Royce Jet Engine Flaws Spell Opportunity for GE

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General Electric (NYSE: GE) has had a rough 12 months. Its power division's profitability has plunged, it has taken some big charges in its GE Capital subsidiary, and the company has had to cut its dividend.

However, through all of this turmoil, the GE Aviation business has continued to achieve strong growth. The segment's profit reached $5.4 billion last year (adjusted for a recent accounting change), and management expects aviation segment profit growth of at least 15% in 2018.

As I have previously noted, GE's aircraft engine business has huge long-term growth potential. It is currently on track to make further market-share gains at the expense of struggling rival Rolls-Royce (NASDAQOTH: RYCEY). Ongoing reliability issues with the latter's Trent 1000 engines could push more Boeing (NYSE: BA) 787 Dreamliner buyers toward GE engines.

Rolls-Royce struggles to right the ship

Most in-production Boeing aircraft exclusively use engines from GE (or its CFM subsidiary), but the 787 Dreamliner is an exception. Customers can choose between GE's GEnx-1B engine and Rolls-Royce's Trent 1000.

A Boeing 787-9 flying over a river
A Boeing 787-9 flying over a river

Boeing's 787 Dreamliner has engine choices from GE and Rolls-Royce. Image source: Boeing.

Both engine options had serious teething issues after being introduced in 2011, but Rolls-Royce's Trent 1000 has had a particularly rough operational history. The initial version of the Trent 1000 missed its fuel burn target. Additionally, reliability issues have been a recurring problem.

Earlier this year, Rolls-Royce discovered new durability problems with the compressors for hundreds of Dreamliner engines. As a result, it had to revise the inspection protocol for those engines, requiring checks after every 300 flights, instead of after every 2,000.

This translates to vastly more downtime for airlines, forcing them to buy or lease backup aircraft or to cancel flights. To make matters worse, the affected aircraft are required to stay closer to diversion airports than Dreamliners equipped with GE engines.

Last week, Rolls-Royce discovered that the same issue is also impacting some older engines that were originally thought to be unaffected. It is now calling for one-off inspections of those older "Package B" engines, further snarling airlines' operations during the busy summer travel season. Rolls-Royce is also redesigning some components in the latest version of the Trent 1000 in an effort to avoid a repeat of these problems.

A Rolls-Royce Trent 1000 engine installed on a Boeing 787 Dreamliner
A Rolls-Royce Trent 1000 engine installed on a Boeing 787 Dreamliner

The Rolls-Royce Trent 1000 engine has had major reliability issues. Image source: Rolls-Royce.