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How Many Drones Can the U.S. Navy Buy From Northrop Grumman for $267.2 Million?

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It's been more than a decade since Northrop Grumman (NYSE: NOC) first began building MQ-4C Triton unmanned aerial vehicles for the U.S. Navy, intended to form the backbone of the Navy's Broad Area Maritime Surveillance (BAMS) Demonstrator Unmanned Aircraft System program.

At one time, the Navy intended to buy as many as 68 Tritons, valued at up to $1.2 billion in total contracts. But the new naval drones turned out to cost a lot more than initially expected, and over time the Navy has ratcheted back its purchasing quite drastically.

In fact, reviewing recent contract announcements on the Pentagon's daily digest of contract awards, it appears that the last time the Navy ordered any Tritons at all from Northrop was nearly 18 months ago, in October 2023, when it placed an order for three USN Tritons, and one more for Australia. It was with some surprise then, that I noticed earlier this month that the Navy has just placed an order for two more of these maritime surveillance drones.

Even more surprising was the price: $267.2 million.

Sky-high cost overruns

A little calculator work suffices to determine that, at $1.2 billion for 68 drones, the Navy initially anticipated it could buy Tritons from Northrop for just a little over $30 million apiece, a bargain in the world of Pentagon budgets. But that production cost has already risen steeply, and appears to show no sign of slowing its ascent.

The contract announced earlier this month, $267.2 million for two Tritons and a Navy main operating base, implies the per-unit cost of the MQ-4C has already more than quadrupled to more than $133 million per bird. Even accounting for inflation, that's quite a sizable cost overrun.

And it's not done yet.

One report from Inside Defense last year cited Government Accountability Office estimates forecasting that, by the time Northrop winds down this program three years from now, "the newest version of the aircraft [is] estimated to cost $618 million per unit." That's nearly the cost of eight piloted F-35 stealth fighter jets.

Granted, cost overruns aren't exactly unheard of in government weapons programs. The instant case brings to mind the Air Force's late 1990s program to build B-2 stealth bombers, which suffered similar cost overruns, and which was eventually canceled well short of its initial production goal (only 21 planes were built, out of 132 planned). Because so much of the program's cost was front-loaded to pay for development of the plane, and that money had already been spent before production was stopped, the $55 billion program ended up costing more than $2 billion per plane. As one defense wag quipped: The B-2 "literally cost its weight in gold."