Fashion Production Has a Costing Problem

Marsha Dickson, president and co-founder of Better Buying Institute, says she’s glad she’s been sitting on the costing data the purchasing practices platform collected in 2021 as long as she’s had. She’s developed a deeper and more nuanced understanding of the issue of price, as it pertains to both fashion buyers and suppliers, in the ensuing years, she said, meaning it would have “been quite a different report” if she had pushed to publish earlier.

Even so, Dickson can’t help but conclude that brands and retailers still have a long way to go when it comes to accurate costing that doesn’t place an undue financial burden on their manufacturing partners. This was already evident in the findings she gleaned from the platform’s 2024 Better Buying Purchasing Practices Index, which revealed that fewer than half (48.9 percent) of the suppliers polled said that all orders were priced for compliant production, meaning that they were being paid for everything the buyer was asking for and were still able to make a profit. Of those whose total costs were not covered, more than eight out of 10 (81.9 percent) said the prices paid by their buyers failed to cover basic production needs such as the cost of raw materials, components and labor.

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Published Wednesday, the perspectives of the 2021 roundtable, made up of more than 110 suppliers across 23 countries, including Bangladesh, China and Vietnam, further underpin the precarity that the so-called “race to the bottom” has begot. Detailed cost breakdowns provided to buyers by suppliers are sometimes used in “nefarious ways” to pit suppliers against each other and result in “too low” prices, the report found.

Ring-fencing labor costs also does precious little when manufacturers are forced to squeeze everything else, meaning there’s a more vital need to make the total cost paid a priority, rather than those earmarked for workers, Dickson said. As one supplier said, using an acronym for free on board, workers’ wages are “dependent on the total FOB price, not just labor cost.”

While a great deal of effort has been poured into improving efficiency rates and extracting waste from manufacturing, for instance by implementing leaner production, there remains an existential conflict between the opposing goals of “wanting to have the cheapest price and wanting to pay a living wage,” she said. “And so we really just have to have to have the supplier and buyer come together to figure out how do we do this?”