'Double whammy' for Roche as manufacturing patent losses loom

* Cabilly patents fattened Roche coffers but end in 2018

* Rivals needed patents for their biotech production

* Patent expiry adds to Roche pipeline pressure

By John Miller

ZURICH, Oct 12 (Reuters) - Landmark Roche patents that helped launch the modern biotechnology era end next year, extinguishing a source of billions of dollars in income for the Swiss drugmaker and piling pressure on its new medicines to succeed.

Roche's so-called "Cabilly patents" protect a pivotal step in manufacturing therapeutic antibodies, but end on Dec. 18, 2018.

For decades, these patents allowed Roche to extract cash from dozens of drugmakers.

In 2018 alone, experts estimate the patents will reap $1 billion for Roche and California's City of Hope medical centre, where the technology was developed nearly 40 years ago.

The patent expirations come just as Roche's $20-billon-per-year drug trio Rituxan, Avastin and Herceptin are also losing protection, exposing them to cheaper biosimilar copies.

Roche also has rising financial obligations to other companies whose patented know-how contributed to its newer medicines.

"Beyond the sales losses through biosimilars, hundreds of millions in royalties will evaporate," Zuercher Kantonalbank analyst Michael Nawrath said. "Roche faces a double whammy as it becomes a net payer of royalties."

For instance, U.S.-based Biogen is entitled to between 13.5 and 24 percent of U.S. sales and 3 percent of sales elsewhere from Roche's new multiple sclerosis drug Ocrevus, whose annual revenue may hit $4 billion by 2022.

The Cabilly manufacturing patents, among the drug industry's most famous and lucrative, are named after scientist Shmuel Cabilly who led the City of Hope team behind the technology in the early 1980s.

They have been pivotal to making hundreds of biotech drugs, including AbbVie's $16 billion-a-year seller Humira, the world's top-selling prescription medicine.

As sales of such biological medicines boomed, Roche benefited from growing Cabilly licensing fees while also successfully fending off lawsuits from competitors unhappy with the arrangement.

Cabilly brought in an estimated $800 million in 2016 - around $500 million for Roche, $300 million for City of Hope - up from $256 million in 2007.

Royalty income now accounts for 3 to 4 percent of Roche's $41 billion annual drug sales.

"There will be a significant step change to royalty income," a spokeswoman acknowledged.

Chief Executive Severin Schwan insists Roche will continue to grow sales and profit thanks to new, potential blockbusters, including Ocrevus, yet-to-be-approved ACE910 for haemophilia and cancer immunotherapy Tecentriq.